CCTV News: China'S Manufacturing Industry Is On Its Way In The Past Decade

In addition to the equipment manufacturing industry, consumer goods manufacturing industry occupies a considerable proportion in the manufacturing industry. Consumer goods manufacturing industry is an important livelihood industry and an important support to ensure and meet the people's pursuit of a better life. In the consumer goods manufacturing industry, textile and clothing is closely related to everyone's happiness index.

In Beilun District of Ningbo, the world's largest garment processing factory, together with its factories in Anhui, Zhejiang and Southeast Asian countries, produces about 2 million pieces of ready-made clothes every day. Many famous sportswear brands in the world are produced by this company.

Shaoxing Keqiao, as the world's largest textile trade cluster, nearly a quarter of the world's textile products are traded here. In 2021, the transaction volume of Keqiao China textile city cluster will exceed 300 billion yuan.

Yaojiapo village, located in qiujiadian Town, Tai'an City, Shandong Province, buys more than 30 tons of cloth every day and is made into 160000 pairs of autumn trousers. The total length of the autumn trousers produced here in one year, together with more than one circle around the equator of the earth, has become a veritable "autumn pants village".

　　 Sun Huaibin, former vice president and researcher of China Textile Industry Federation We are the largest in terms of production scale. The total amount of fiber processing in a year is about 58 million tons. What's the concept? It accounts for more than 50% of the world's total. Last year, our (textile and clothing) export was $316 billion, a little more than one-third of the world's.

　　 Chen Dapeng, vice president of China Textile Industry Federation and President of China Garment Association According to the calculation of China clothing association, the total retail scale of China's clothing market should exceed 4.5 trillion yuan, and the online retail sales have exceeded 2 trillion yuan.

China's textile industry has been transformed from a large scale to the largest one in the world.

　　 Sun Huaibin, former vice president and researcher of China Textile Industry Federation No country in the world has such a rich, systematic and complete textile industry chain as ours. We have upstream raw material supply, including petrochemical and agricultural industries. At the same time, we have all kinds of industries in each textile chain, including industrial textiles, household textiles and clothing, as well as our textile machinery and clothing machinery, It runs through the entire industrial chain.

From cotton to fiber, then to weaving, dyeing and garment, a garment needs to go through dozens or even hundreds of processes, so the textile industry has become the most representative labor-intensive industry. In China's textile industry with thousands of years of history, with the reform and opening up, especially after China's accession to the World Trade Organization in the early 21st century, it has released huge production capacity and continuously provided cheap and high-quality clothing for the whole world. With the increase of scale and the change of internal and external environment, new era proposition is put forward for China's textile industry.

　　 Sun Huaibin, former vice president and researcher of China Textile Industry Federation Our own volume is already very large. If you want to let it run faster, I don't think it is possible. We are also faced with such changes in the market environment, the pressure of environmental protection, and the rise of labor costs. Such a series of factors make us have to go through transformation and upgrading, and develop from big to strong.

How to get stronger? Independent innovation and mastery of unique advanced technology are the key to the high end of the industrial chain.

　　 Chairman of Miao Honghan Group Co., Ltd This is the superfine fiber, it can be more than 1 / 50 of the hair.

Superfine fiber is widely used in high-end clothing, home textile fabrics, high-performance filter materials, clean materials, high-end automotive interior decoration and other fields. Generally speaking, the 10000 meter long microfiber monofilament is less than 0.028g, which means that a microfiber monofilament weighing 112 grams can go around the earth's equator. Only under the high-power electron microscope, the internal morphology of a microfiber can be seen clearly. In fact, there are 2664 monofilaments in such a single fiber. This kind of "sea island superfine fiber" with a diameter of only 1 / 100 of hair silk is the achievement of the enterprise from laboratory research and development to industrial mass production. Today, the company's annual output of microfiber products has accounted for about 60% of the world, and has become an important production base.

　　 Chairman of Miao Honghan Group Co., Ltd A large part of our benefit protection comes from making products that others can't do. The added value of products is relatively high and the sales are relatively good.

Sticking to the differentiation line and making products that others can't do is the key to the enterprise from following to leading the industry. In the past decade, the enterprise has invested nearly 100 billion yuan to open up the upstream and downstream industrial chain of chemical fiber, and the number of new technology products has maintained an annual growth rate of more than 10%. In addition to constantly challenging the limits of microfibers, recycled fibers made from recycled plastic bottles have also become their main R & D direction and source of profit growth.

　　 Chairman of Miao Honghan Group Co., Ltd Our renewable fiber production capacity this year will reach 350000 tons, double that of last year. However, the demand is growing faster than the capacity, and the overall demand is still in short supply. Some product orders have even been arranged to the fourth quarter.

How to get stronger? The key to win the favor of the market is to widely use the latest automation digital technology, improve labor productivity, reduce cost and increase efficiency. In Zaozhuang, Shandong Province, the scene of "thousand people's yarn, ten thousand people's cloth" of textile enterprises has become history in Zaozhuang, Shandong Province. Through the full use of information technology and the analysis of system big data, the enterprise has achieved fine management. At present, only 35 employees are needed to produce 10000 ingots.

　　 Li Lingshen, vice president of China Textile Industry Federation, deputy director of national textile Standardization Technical Committee More than 30 years ago, at that time, there were 10000 people in the factory with 100000 spindles, which was equivalent to 1000 employees for 10000 spindles. Through the intelligent chemical plant, the labor productivity was greatly improved, and the vision that the textile factory was unattended at night was really realized.

In Changshu, Jiangsu Province, this huge automated warehouse, which can store 1.5 million boxes of clothes, can lock a piece of clothes in three minutes, and automatically paste express bills to transport vehicles. The daily throughput of the whole storage area can reach up to 1 million pieces, and the handling, sorting, distribution and inventory checking are all completed by robots.

Every six seconds, the national sales data on the enterprise big data platform will be refreshed, and the real-time market trend analysis will be carried out.

　　 Li Lingshen, vice president of China Textile Industry Federation, deputy director of national textile Standardization Technical Committee After the iterative upgrading of digitization, networking and intelligence in the industry in recent years, the labor productivity, intelligent manufacturing level and digital service level of the whole industry have been greatly improved, and the labor productivity has been greatly improved.

This is a customized clothing enterprise in Dalian. In addition to offline stores, a large part of their sales are from online orders, which means that consumers can not only choose fabrics online and participate in style design, but also realize remote measurement. They can intelligently display the size data of collar, waist and other parts by taking photos according to the requirements.

　　 Wu Qi, chairman of Dalian Longsheng Clothing Co., Ltd Then you can see the whole dress in 360 degrees. For example, if some customers don't like the zipper, it can be turned into a button. We can participate in the material, color and style details of the fabric.

Personalized customization and digital production are the keys to the leading development of textile and garment industry. This is due to the rapid development of digital technology in the era of digital economy. With the support of a new generation of information technology such as 5g, industrial Internet, artificial intelligence, big data, many garment enterprises have built their own smart factories to realize the transformation to digital intelligent manufacturing.

　　 Chen Dapeng, vice president of China Textile Industry Federation and President of China Garment Association The new development of digitization, networking, informatization and intellectualization provides the possibility for mass customization. It turns out that you may go to a clothing factory to see that our assembly line produces clothes of one category. However, we use different chips to cut each piece. After arriving at the assembly line, the workers of our assembly line can realize such a mass customization on the whole assembly line according to the different sewing requirements of each cutting piece.

Personalized customization has greatly met people's diversified clothing needs. The integration of live e-commerce in the network era has enabled the clothing industry to systematically reshape from design to production to sales. It is the epitome of the transformation of China's textile manufacturing industry from a big country to a powerful country by seizing the opportunity.