De'An, Jiangxi: Empowering Textile Enterprises With New Quality Productivity For High Quality Development

"During the May Day holiday, we produced more than 3 million meters of textiles. It used to require more than 300 people to work overtime to produce these orders. Now with the 5G+intelligent chemical plant, we only need a few operators to complete it." Xue Zhongfu, workshop director of Jiangxi Huayuan Knitting Co., Ltd., said that after the intelligent digital workshop was put into use, Workers only need to input the batching data required for production into the system, and different types of products can realize automatic production. The production efficiency has been improved by more than 20%, and the production energy consumption cost has been reduced by 10%.

The improvement of enterprise efficiency and the decrease of energy consumption cost benefit from the digital application of the whole production line of the enterprise. In August 2023, the enterprise will invest 10 million yuan to introduce information systems to build industrial Internet and build smart factories. The traditional textile industry is a labor-intensive industry, and it is also a large water and energy consumer. In the central control system of the smart factory, through the information processing in the computer center, standardized data guidance is formed for each link of the manufacturing workshop, such as desizing, printing and dyeing, molding, etc., to achieve the goal of water saving, energy saving, cost reduction and efficiency increase while achieving efficient production.

With the in-depth promotion of high-quality development, the pace of transformation and upgrading of traditional industries is accelerating. The textile and clothing enterprises in De'an County cultivate new quality productivity by accelerating the replacement of inefficient old equipment, accelerating the upgrading of high-end advanced equipment, and vigorously promoting the implementation of equipment renewal and technical transformation projects.

Entering Jiangxi Qiuxue Textile Technology Co., Ltd. located in Baota Park, De'an County, Jiangxi Province, the staff are working hard to install three new elastic coating machines.

"In the past, we could only watch 28 old machines by one person, and 38 new machines by one person. One machine can save 30 yuan a day and 1000 yuan a month. Since the country introduced the scheme of replacing old machines with new ones, it has strengthened the confidence of our private enterprises. It also makes us more confident to take the road of high-end, digital and green." Hong Ping, chairman of Jiangxi Qiuxue Textile Technology Co., Ltd., said that because the old equipment has been difficult to meet the current production demand, the enterprise priced 24 old looms at 240000 yuan through communication with the equipment manufacturer, and spent another 1.26 million yuan to purchase 24 new high-speed water jet looms, which will improve the production efficiency of the enterprise after being put into use.

In recent years, De'an County has adhered to innovation driven, accelerated the transformation and upgrading of traditional industries, continued to strengthen intelligent transformation and digital application, cultivated and strengthened the textile and clothing industry chain, and boosted the high-quality development of manufacturing industry. It has formulated and issued high-quality development opinions on the first industry of textile and clothing and the "14th Five Year Plan" digital economy development plan of De'an County, vigorously implemented the intelligent manufacturing upgrading project, and cooperated with Jiangxi Unicom Group to build Jiangxi Textile and Clothing Industry Research Institute, becoming the first industry research institute specialized in textile and clothing industry in the province. A group of experts from China Unicom Group PMP American project management engineer, Jiangxi Provincial Department of Industry and Information Technology "two modernizations" integration training experts and other fields of talent team, enabling the digital transformation of the textile and clothing industry.

In the next step, De'an County will give full play to the platform advantages of the Textile and Clothing Industry Research Institute, deeply promote the chain supplement and strengthening of the textile and clothing industry chain, continuously increase financial capital investment, give rewards and assistance to enterprises in the integration of industrialization, specialization, novelty, intelligent transformation, etc., and guide enterprises to accelerate the automation, intelligence, and digital transformation and upgrading, Promote the high-quality development of the textile and clothing industry in the county.

(Source: People's Daily client)