Jiangsu Sunshine Group Intelligent Textile Workshop Put Into Operation! Shandong Ruyi Builds "5G Wisdom Factory" New Model!

Jiangsu Sunshine Group Co., Ltd. (hereinafter referred to as "Sunshine Group"), founded in 1986, is a large private enterprise which produces and sells worsted fabrics and high-end clothing products. It produces 35 million meters of worsted fabrics and 3 million 500 thousand sets of garments. It is the largest production base of worsted fabrics in the world.

The company sells products to more than 50 countries and regions such as the United States, Japan and Europe, and the total production of worsted fabrics is the highest in the world. Sunshine Group has nearly 16000 employees, including 2500 kinds of professional and technical personnel. Sunshine Group has won the highest award of technological innovation in the industry for eight consecutive years, the "textile light" science and technology award. It is the first domestic enterprise to undertake the work of ISO International Secretariat. It has chaired or participated in the drafting system (Revised) for more than 80 international, national and industrial standards.

Sunshine Group won the title of "China famous brand". In 2016, its total sales revenue was 36 billion 400 million yuan, and profits and taxes were 3 billion 830 million yuan. Brand value reached 19 billion 300 million yuan, the first three consecutive years in the fabric industry.

One

Jiangsu sunshine group intelligent textile workshop put into operation

With the advent of the intelligent era, more and more enterprises are beginning to transform to intelligent production. Jiangsu sunshine group, as a leading manufacturer of traditional manufacturing industry and China's wool textile industry, has also made unremitting efforts in the field of intelligent manufacturing, insisting on improving the level of intelligent manufacturing by technological innovation.

Recently, the intelligent textile workshop made by Jiangsu Sunshine Group has also been formally put into production.

According to the introduction, the intelligent textile workshop put into production by Jiangsu sunshine group started planning in 2018, and imported the most advanced automation and intelligent production equipment. By May 2019, the workshop was formally put into production, with a total investment of 158 million. Compared with the traditional textile workshop, the intelligent textile workshop of Jiangsu Sunshine Group has achieved quality and efficiency in essence.

The intelligent workshop has broken the fixed thinking mode of spinning and weaving workshop independently in the traditional worsted production process, and combined spinning and weaving together. Adopting the most advanced automatic and intelligent textile production equipment, the textile line production equipment is technically transformed to form an automatic and intelligent production line.

In terms of equipment, the intelligent textile workshop of Jiangsu Sunshine Group also has wider adaptability. The production process is electronic regulation, automatic dropping, automatic doffing, data automatic collection and transmission. It is suitable for the production of all kinds of yarn, and can be used for the development of fancy yarns, such as drafting, design, core spun yarn, siro spinning, and so on.

The yarn is of uniform twist. The high-speed spindle runs smoothly. The automatic doffing equipment combines the automatic feeding system with the intelligent management system software to optimize the process management, which greatly reduces the material flow, improves the work efficiency and reduces the production cost.

In terms of digital applications, the intelligent textile workshop of Jiangsu sunshine group can automatically collect data from spinning machines and looms, automatically send process data, automatically monitor the production status of spinning machines and looms, and automatically analyze the production equipment and efficiency and quality of each spinning and weaving system.

The production system can be querying in any production link, so that the production and quality of the product can be inquired at any time. The planned management personnel can grasp the production situation at any time, so that the whole production efficiency can be greatly improved. Quality management personnel can analyze production data, find problems in time and improve continuously.

What's more, it is worth mentioning that the quality department and production department of Jiangsu sunshine group can use the client, mobile phone APP and other real-time attention to understand the production schedule, quality and inventory situation. Specific departments can access and analyze quality data according to their permissions, so as to realize the network reproduction and whole process monitoring of production.

Data show that after the commissioning of the intelligent textile workshop, Jiangsu sunshine group can increase output by 30%, save 50% of labor, and save 20% of energy consumption. In the future, intelligent production will always be the focus of attention of Jiangsu sunshine group. Jiangsu Sunshine Group also hopes to enhance the intelligentization level of clothing production equipment through continuous efforts and construction in the field of intelligence, constantly enhance the integrated application of management systems, and at the same time make due contributions to enhance the overall competitiveness of China's textile industry as well as the whole world.

Two

Shandong Ruyi builds "5G wisdom factory" new model

Recently, Shandong Mobile has helped Shandong Ruyi group to build "5G intelligent factory". It will apply 5G technology, AI and big data to the production and testing of textile products, help upgrade the wisdom of the textile industry, and create a new model of "5G intelligent textile".

5G AI cloud computing edge calculation, the textile surface quality management system to achieve intelligent fabric quality is the lifeline of textile enterprises. Simple and efficient quality inspection system is the key to improve production efficiency of textile enterprises.

At present, almost all textile manufacturers in the world are artificial eye quality inspection. The quality inspection method is low in detection rate, slow in speed and high in cost, and the cloth detection speed is generally 15-25cm/s. On average, a cloth inspecting worker can find up to 180 defects within 1 hours, and the defect detection rate is only 70%.

Shandong mobile joined hands with the nation's largest textile and apparel brand group Shandong Ruyi group to integrate 5G technology, cloud computing and AI technology into the textile surface quality management system. The high-definition grey cloth photos were sent to the cloud intelligent analysis platform through the 5G network. The time delay of the intelligent analysis platform was shortened to less than 25ms. Under the cloth inspection speed of 1m/s, the real-time detection response time was less than 100ms, the inspection efficiency was greatly improved, and the defect detection rate was more than 95%, much higher than the traditional manual inspection method, which not only saved manpower costs, but also improved the work efficiency and accuracy of detection.

[Video] textile and clothing 100% intelligent manufacturing plant

5G industry internet big data analysis, create textile industry "no man factory" model.

It is reported that Shandong Mobile has implemented the 5G network full coverage of Shandong Ruyi group, and has applied in many fields such as mobile office, video communication, data acquisition and so on, and set up an industrial Internet platform integrating real-time data, auxiliary decision-making and industrial APP.

Three

5G VR/AR cloud computing big data

5G smart fitting mirror can be quickly replaced.

"Buy and buy" is the girl's favorite, but trying clothes is too much trouble. Online shopping is also afraid that "buyers show" is far from the "seller show". Today, Shandong mobile join hands with Shandong Ruyi group to build the "5G smart fitting mirror", which can help customers to automatically try out clothes, replace new clothes in seconds, and solve the problem of fitting clothes for shopping. It is reported that this 5G smart fitting mirror, consumers only need to stand in front of the magic mirror to wave the screen or voice voice control, then you can choose all kinds of clothing in the smart store to try on the electronic. Compared to the past run to the mall to try on one piece, "magic mirror" one second to replace the function of a lot of convenience.

4G changes life, 5G changes society. Shandong mobile will further accelerate the "5G X" cross industry integration application R & D, aggregate the resources and industry quality capabilities of the industry chain, create new kinetic energy, open up new models, help improve the quality and efficiency of the manufacturing industry and transform and upgrade the real economy, and create a new future for the high quality development of the intelligent manufacturing industry.

[Video] traditional textile with wisdom and wisdom.

Source: global textiles, I quality