Zhuji Socks Industry To Accelerate Intelligent Upgrade
Yesterday, in Zhuji Tianxin Textile Co., Ltd. big data center, programmers login smart factory software, the 10 screens show 2 intelligent production line management, order management, hosiery management and other real-time data. "Every process of stocking production is uploaded through the Internet of machines. We can trace the source of materials and machines to the source." He Zhaoyang, general manager of Zhuji Xiu Xin Intelligent Manufacturing Co., Ltd., who is responsible for the intelligent construction of factories, said that they are installing another 2 integrated machine production lines in these days. It is expected that the socks factory will achieve scale production in July.
It is reported that this is the first traceable traceable socks factory in Zhuji. Tianxin textile takes the lead in embracing intelligent manufacturing with the help of Xiu Xin's own production and execution system of intelligent factory.
"The smart factory is bringing about a revolution in the mode of production." He Zhaoyang introduced that the weaving, sewing, shaping and packaging of traditional factories belong to separate processes, which need to be completed in different workshops, and the intelligent assembly line has realized the integration of all processes. By using the big data of intelligent system, the problems arising from the whole production process can be traced back. The labor cost is reduced by 70%, the product loss is reduced by 20%, and the production capacity is increased by 20% to 30%. Transformation of smart factory to Tian Xin spinning Webbing There are significant cost advantages.
If we say that the smart factory is an integral part of the intelligent manufacturing of socks industry in Zhuji, the most important individual is the intelligent hosiery equipment. Yang Yungui, Secretary General of Zhuji socks industry association, told reporters that the final way out for the spanformation and upgrading of socks industry lies in the R & D, production and application of intelligent equipment.
In recent years, the pace of intelligent manufacturing of socks industry in Zhuji has accelerated. In addition to Haili Jinggong, Ye Xiao machinery, Jiali Zhili technology and other enterprises have developed an automatic intelligent integrated hosiery machine, the performance of more than foreign similar advanced equipment, more than 70% of the total automatic socks packaging machine, the realization of socks personalized customized 3D color printing machine and other intelligent equipment has also been released. Zhuji town two levels give preferential policies respectively. Socks enterprises bought 50% of the subsidies for intelligent equipment.
Not long ago, Zhejiang Hui Ning Knitting Co., Ltd. purchased 50 sets of intelligent socks machine which was independently developed by Zhejiang Hairun Seiko Machinery Co., Ltd. "The price is cheap, the machine is easy to use, a worker can manage more than 30 hosiery machines. After putting into production, the capacity is greatly increased. We will consider purchasing another 50 units." Shi Guoquan, general manager of Hui Nan Knitting Co., Ltd. is satisfied with the new hosiery machine.
At present, there are over 2000 hosiery machines upgraded to intelligent socks in Zhuji. It is estimated that by 2021, the Zhuji Hosiery Industry Internet platform will be connected to more than 4500 sets of equipment, so as to realize the complete coverage of cloud spanformation and digital spanformation on the hosiery industry, and build more than 10 digital workshops and intelligent factories.
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